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SPHEROIDAL GRAPHITE IRON ROLLS |
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Spheroidal Graphite Cast Iron (S G Iron) or Ductile Iron is
considered as one of the most versatile roll materials now a
days. It is produced by a small proportion of magnesium added
to the melt as nickel-magnesium or alternative alloy, or as
pure magnesium. In S G Iron Roll, the free carbon takes the
shape of spheroids or nodules, thereby eliminating the notch
effect of flake graphite and improving upon the mechanical
properties of the cast iron. |
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S.G Iron Rolls are so superior in wear resistance to
that of Cast Steel Rolls that they are specially adapted
for roughing and intermediate plate mills and rod or bar
mill roughers. As a result of the spheroidal form of the
graphite, S G Iron Rolls are much stronger than rolls of
the clear-chill type and the gradual fall in hardness is
an added advantage. As such, these rolls are
particularly suitable for Skelp and Strip Mills, also
Bar Billet Mills, and are being increasingly used for
other applications.
The structure of S G Iron
Rolls consists of transformed austenite (pearlite)
eutectic carbide and spheroidal graphite. Spheroidal
Graphite Iron Rolls may have a pearlitic matrix or, if
relatively large amount of alloy elements are present
the structure may be accicular or martensitic. |
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| PEARLITIC ROLLS |
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These are specifically good for small section and
flat rolling. There is also some use of pearlitic S G
Iron Rolls in conditions in which the first essential is
toughness, rather than wear-resistance, e.g. rolls for
heavily loaded roughing
stands.
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| ACCICULAR (BAINITIC) ROLLS |
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In many cases S G Rolls with an accicular
matrix is preferred, because of its wear-resisting
qualities. To this end, the iron is alloyed with nickel
and molybdenum, to permit formation of an accicular
structure in the as-cast condition.
These rolls
are most suitable for heavier section where added
strength and depth of hardness are required. Sand-cast
accicular S G iron is employed for certain
special-purpose rolls, e.g. pilger
rolls. |
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PROPERTIES |
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| CHEMICAL
COMPOSITION |
MECHANICAL PROPERTIES |
U.T.S. |
Impact |
Hardness |
Rolls |
C |
Si |
Mn |
Cr |
Ni |
Mo |
kg/mm² |
kg.m/cm² |
Shore°C |
Pearlitic |
2.90 - 3.40 |
1.40 - 2.50 |
0.50 - 0.70 |
0.15 - 0.35 |
1.50 - 2.00 |
0.25 - 0.60 |
38 - 62 |
0.50 - 0.80 |
45 - 55 |
Pearlitic |
3.20 - 3.50 |
1.20 - 1.90 |
0.60 - 0.90 |
0.25 - 0.50 |
1.50 - 2.50 |
0.25 - 0.60 |
38 - 62 |
0.50 - 0.80 |
55 - 65 |
Accicular |
3.20 - 3.50 |
1.20 - 1.70 |
0.50 - 0.70 |
0.30 - 0.70 |
2.00 - 3.00 |
0.70 - 1.10 |
40 - 65 |
1.00 - 2.00 |
65 - 75 |
Accicular |
3.25 - 3.55 |
1.20 - 1.50 |
0.50 - 0.70 |
0.30 - 0.80 |
2.80 - 4.00 |
0.70 - 1.20 |
40 - 65 |
1.00 - 2.00 |
75 - 80 |
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